How to Comparing and Choosing Composite Materials
Various
composite material are on the market, and they have various
characteristics.How to comparing and choosing composite materials? Here
we take a look at the pros and cons of the components: the resins and
the fibers used to strengthen them.
There
are three main recipes: polyester, vinylester and epoxy. Various
flavours of each are available, depending on whether they are
strengthened with glass, carbon or aramid fibers, and the particular
application. For example, high UV (sunlight) tolerance may be chemically
engineered using additives.
There
are three main families in use at present: glass fiber, carbon fiber
and aramid fiber (more commonly known as Kevlar, a trademark of the
DuPont Corporation).
Glass
fiber is by far the cheapest and most widely used, and works well with
all three resin types, but it is relatively heavy. Carbon fiber is much
lighter, as are aramid fibers.
Glass
fibers (either in chopped strand or woven cloth form) are most commonly
used with a polyester resin, whereas carbon fiber, as a relatively high
cost strengthener, is most usually combined with epoxy resins.
A
resin has to 'stick' to the fiber strengthener, and it is important to
select a resin/fiber combination (particularly with carbon and aramid
fibers) so that there is good adhesion and the fibers are properly
bonded within the resin.
Composite Comparisons
In
general terms, Kevlar mechanical properties are good in strength
(double that of glass fibers) but very poor in stiffness, whilst the
glass composite is ten times as stiff and half the strength.
Kevlar is very expensive compared to glass, so it is used where higher strength and elongation is needed.
Both
aramid composites and GRP are good at handling repeated flexing cycles
(such as in a boat hull), but carbon fiber has an unpredictable life
when subject to repeated flexing.
GRP
requires a considerably 'heavier' construction to achieve the strength
of carbon fiber. Aramid fibers offer equivalent strength to fiberglass
at a much lower weight, although abrasion resistance is lower.
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