Woven Fabrics V.S. Chopped Strand Mat
What is WOVEN FABRICS?
Woven
fabrics are strong reinforcements because the fibers are bundled into
yarns oriented in just two directions. The warp and fill yarns run at 0
and 90 degrees respectively. Thus, fabrics are anisotropic, or strong in
only two directions. Fabrics need to be oriented so the fiber yarns run
parallel to the expected loads. If extra strength is needed in a
different direction, another ply must be added at an angle to the first.
The most common angles are +/- 45 degrees.
Styles Of Woven Fabrics
There
are many styles of woven fabric to choose from. The most common are the
plain weave fabrics where the warp and fill threads cross alternately.
Plain woven fabrics are generally the lease pliable, but are easy to cut
and handle because they don’t unravel badly. However, their strength is
compromised due to the severe “prebuckling” already present in the
fabric. As stated under tows, fibers only produce their greatest
strength when they are perfectly straight. The frequent over/under
crossing of the threads reduces the strength of plain weave types,
though they are still adequate for all but the highest performance
applications.
What is FIBERGLASS CHOPPED STRAND MAT?
The
fibers are typically 3-4 inches in length and are randomly oriented.fiberglass chopped strand mat is not a very strong material because of the short
fiber length. However, it is isotropic. This means that it is equally
strong in all directions. Mat and fillers are the only composite
reinforcements exhibiting this trait. This is the cheapest reinforcement
form and is thus the most widely used. It is suitable for molds and
part production. The random orientation effectively hides fabric print
through of gelcoats and makes molds which are equally stiff in all
directions. It should be noted that chopped strand mat is only
compatible with polyester resin.
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