There
are so many factors influence the uniformly of fiberglass chopped strand mat, totally it can be divided into raw silk, equipment,
environment, and human factors and so on.
Raw silk quality factor
The
raw silk used in fiberglass mat machines must be fully drying and
qualified. It’s density and stiffness preferably 100mm or more.
The fiberglass yarn density
When
we don’t consider the waste yarn and mat, theoretically, when the
cutter speed and movement speed is stable, the yarn density is a factor
that influence the quality of unit weight of fiberglass chopped strand
mat.
Oil content
If
oil content less or uneven, the yarn stiffness will low, this will
cause poor technical performance of yarn. When chopped, if the knife to
cut the bad cluster tow, after cut off that the decapitation bifurcation
serious filamentous, tangle together to form a dispersion not open beam
filament, yarn balls appeared on the surface of the mat. It is
different from the electrostatic beam filament appearance. Sometimes it
inserted in the mesh belt when it down, and in the mesh belt formed a
packet hollow, after cold forming holes in the mat surface.
Beam
filament bundle through slotted generated, beam drawing process
efficiency is bound to affect the uniformity of the unit area weight of
the mat.
Environment factors
Keep
the range of temperature and humidity in the creel room and molding
chamber. It has a decisive impact for prevent the generation of static
electricity. Suitable temperature is 20-24 ℃, relative humidity of 70% to 80%.
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